Safety Strap

ABSTRACT

A safety strap is secured to a hand tool or other object by a rubber sleeve stretched and mounted on a removable hollow core. The rubber sleeve mounted on the removable core is placed over the hand tool and the safety strap, such that the strap is between the sleeve and hand tool. The removable hollow core is then destructed and the rubber sleeve is released from the core and allowed to constrict onto the hand tool and safety strap, thereby anchoring the safety strap to the hand tool.

CLAIM OF BENEFIT TO PRIOR APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 14/020,929, filed on Sep. 9, 2013, which claims the benefit of priority of U.S. Provisional Application No.

61/751,990 filed Jan. 14, 2013; both of which are hereby fully incorporated by reference herein in their entirety.

FIELD

The present invention relates generally to a safety strap for hand tools. More particularly, the present invention relates to an improved way of attaching a safety strap to a hand tool by using a constricting rubber sleeve.

BACKGROUND

With the increasing expense and weight of power and unpowered hand tools, there came recognition of the penalty associated with dropping such a tool. Power hand tools are often damaged when they are dropped, and falling hand and power hand tools can injure persons and property if dropped from an elevated position.

As a result of these circumstances, attachment devices have been devised to secure hand tools from such a drop. Some tools are manufactured with captive holes to allow the connection of a safety line. Further, lanyards and D-rings have been built into many hand power tools to allow attachment of lines to the tool at one end and a user's body at the other. For example, see U.S. Pat. No. 6,487,756 to Vidal.

Many power and unpowered hand tools, however, have no such means to attach a safety line. As a result various methods have been devised to add a safety line or lanyard to a tool that was not originally so configured.

One method is to tape a safety strap to the handle of such a tool. Python Safety, Inc. makes such a tape called Quickwrap Tape™ for this purpose. Another method is used by Tool Safety Solutions LTD, and involves placing heat sensitive tape over a section of a safety strap located adjacent the tool handle, and then apply heat to the tape allowing it to shrink and hold the section of strap in place.

A disadvantage of the tape method is that tape can lose its adhesive properties over time. Such loss of adhesion can be accelerated under use in harsh environmental conditions. The degradation of the adhesive property of tape may not be readily apparent, creating uncertainty when the tool safety strap connection might fail. This creates a safety hazard, especially when using tape to secure heavier tools that are especially dangerous when dropped.

The heat shrink method has disadvantages as well. The heating step might cause heat related damaged to the tool handle and/or the safety strap. If the heat shrink sleeve is over heated, the safety strap, or the heat shrink material itself, might well be weakened by the heating process and such a problem might go undetected. An unexpected failure of the safety strap might then occur. Further, the heating step can release undesirable toxic combustion products. In addition, heat shrink sleeves require use of a thin walled material which is required for optimum rate of heat conduction and process safety of the heat shrink sleeve. Such a thin-walled product may not be durable enough to withstand the weight of a heavy tool, especially under the stress of a dropped tool that is restrained by a safety strap held in place only by the heat shrink sleeve. The thin walled heat shrink material may also not withstand harsh environmental conditions.

Therefore, there is an unfulfilled need for a better and safer way of attaching a safety strap to a hand tool that does not possess a captive hole or built in safety strap.

SUMMARY

The present disclosure is directed to tool safety, particularly an improved way of attaching a safety strap to a hand tool or other object.

This summary is not intended to limit the scope of the invention, or describe each embodiment, implementation, feature or advantage of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of elastic sleeve 100.

FIG. 2 is a perspective view of removable core 150.

FIG. 3 is a perspective view of elastic sleeve 100 mounted on removable core 150.

FIG. 4 is a perspective view of safety strap 230.

FIG. 5 is a perspective view of safety strap 230 cinched to a hand tool.

FIG. 6 is a perspective view of a step in the application of the invention to breaker bar 300.

FIG. 7 is a perspective view of a step in the application of the invention to breaker bar 300.

FIG. 8 is a perspective view of a step in the application of the invention to breaker bar 300.

FIG. 9 is a perspective view of a step in the application of the invention to breaker bar 300.

DETAILED DESCRIPTION

Using materials with elastic properties to provide a water tight seal is known to those in the electronic arts. Such a process is described in the application for Canadian patent 2,128,470, which is fully and completely incorporated into this specification by reference. Such a process, however, has a new, novel and unforeseen application as described below. The advantages of this invention include that it can be used to attach a safety strap to a hand tool that does not have a captive hole or other built in means to attach a safety strap. This invention also has the advantage that a safety strap can be attached to a hand tool without requiring the application of heat or adhesive tape. This invention uses a thick rubber sleeve that provides better support that can safely secure a safety strap on to heavier tools. The thicker material is also more resilient and weather resistant. Further, the eventual failure of adhesive type tape, or a thin heat shrink sleeve, may be avoided. Also, the application of the safety strap to a tool may be made in the field without the requirement of special tools, such as a heat source, for installation. It is also a faster and more efficient means of securing a safety strap to a hand tool.

Referring to FIGS. 1-3, elastic sleeve 100 of the invention is preferably constructed in open-ended cylindrical sections with lengths and diameters dependent upon the weight and size of the tool to which it will be applied. Elastic sleeve 100 is preferably constructed of rubber or silicone rubber and preferably ethylene propylene diene monomer rubber. An EPDM rubber compound that has a specific gravity between 1.075 and 1.120 is preferred. Using EPDM rubber with this property provides good thermal stability, a tight seal, and years of resiliency and pressure. It also allows for the ease of mounting on removable core 150. Elastic sleeve 100 made from EPDM rubber is also very resistant to fungus, ozone, alkalizes and acids. Other elastic materials may also be used.

Elastic sleeve 100 consists of wall width 110 that preferably measures between 0.165 and 0.185 inches in thickness. Elastic sleeve 100 has a relaxed interior diameter 120, a relaxed exterior diameter 130 and a length 140. The length 140 and relaxed interior diameter 120 of elastic sleeve 100 is dependent upon the tool handle exterior diameter and the weight of the tool. For example, a five pound tool with a handle of between 0.75 and 1.5 inches in diameter would preferably use a sleeve of at least three inches in length and a relaxed interior diameter of about 0.5 inches. Such a configuration would allow a tool so equipped to be dropped from six feet and have its fall safely arrested by the safety strap without failure of the connection. It is preferred that the ratio of relaxed interior diameter 120 of elastic sleeve 100 to the exterior diameter of the tool handle is not greater than 0.7, and preferably between 0.3 and 0.67. Tools in the five pound range can be preferably equipped with a sleeve of at least 3 inches in length, whereas a tool in the 15 pound range would preferably use a sleeve of about 6 inches in length. It is preferred that the ratio of sleeve length 140 in inches to the weight of the tool in pounds remain between 0.4 to 0.6.

Removable core 150 is a hollow core cylinder that defines volume 160, and has a length 170, an exterior diameter 180 and an interior diameter 175. Removable core 150 is preferably constructed of a single strand of material 190 connected by perforations 200 at its periphery, and in a spiral fashion, to form removable core 150. Detached strand 210 is preferably fed through volume 160 from its originating attachment to core 150, to the opposite end of core 150. The removal of core 150 is preferably achieved by continuously pulling the detached strand of material 210 through volume 160 thereby continuously unraveling core 150. Elastic sleeve 100 is stretched and mounted onto removable core 150. It is preferable that the exterior diameter 180 of removable core 150 be 3 to 4 times the relaxed interior diameter 120 of elastic member 100. Such application will allow for an interior diameter 175 that will allow for a broad range of applications onto tool handles with varying exterior diameters. It is also preferable that when elastic member 100 is mounted on removable core 150 that removable core 150 be equal to or longer than length 140 of elastic sleeve 100.

Referring to FIGS. 4-5, safety strap 230 is comprised of attachment end 235, which preferably includes D-ring 240, and Tool end 250. D-ring 240 in safety strap 230 can then be used to tether safety strap 230 to a user by means of carabineer or other connection means known to those of skill in the art. Safety strap 230 may also be configured to terminate in a loop of material. Tool end 250 of safety strap 230 is preferably configured to allow safety strap 230 to be attached to the handle of a hand tool by choke type connection 260.

FIGS. 6-9 depict an exemplary application of the invention onto breaker bar 300. Referring to FIG. 6, safety strap 230 is cinched onto breaker bar 300 by cinch knot 250. With elastic sleeve 100 mounted on removable core 150, handle 320 of breaker bar 300 is placed into volume 160 of removable core 150. Detached strand 210 originates on the end of removable core 150 closest to cinch connection 250, and is fed through the length of volume 160 of core 150 such that strand 210 extends from removable core 150 on the opposite end from which it originates. Safety strap 230 is run through volume 160 of core 150 (as shown in FIG. 7) such that it exits core 150 on the same end of core 150 as detached strand 210.

Referring now to FIGS. 7-8, detached strand 210 is continuously pulled through volume 160 of removable core 150 allowing removal of core 150 and the subsequent constriction 330 of elastic sleeve 100. This removal process facilitates the removal of core 150 by allowing strand 210 to remain substantially clear of constricting elastic sleeve 100 during the core 150 removal process.

FIG. 9 depicts breaker bar 300, with removable core 150 removed, and elastic sleeve 100 constricted onto handle 320 thereby securing safety strap 230 to breaker bar 300.

While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it will be apparent to those of ordinary skill in the art that the invention is not to be limited to the disclosed embodiments. It will be readily apparent to those of ordinary skill in the art that many modifications and equivalent arrangements can be made thereof without departing from the spirit and scope of the present disclosure, such scope to be accorded the broadest interpretation of the appended claims so as to encompass all equivalent structures and products. For example, the dimensions and proportions indicated in the figures may be altered without departing from the scope of the invention.

For purposes of interpreting the claims for the present invention, it is expressly intended that the provisions of Section 112, sixth paragraph of 35 U.S.C. are not to be invoked unless the specific terms “means for” or “step for” are recited in a claim. 

What is claimed is:
 1. A system for attaching a safety strap to a hand tool comprising: a hand tool having an exterior diameter and a weight; a safety strap adjacent to a portion of the hand tool; a removable hollow core having a length and defining a volume and having an interior diameter and an exterior diameter, the interior diameter of the hollow core being greater than the exterior diameter of the hand tool; an elastic sleeve having a length between 3 and 6 inches, a relaxed interior diameter, a stretched interior diameter, and a relaxed exterior diameter, wherein the difference between the relaxed exterior diameter and the relaxed interior diameter define a wall width between 0.165 and 0.185 inches, the relaxed interior diameter being less than the exterior diameter of the handle, and the stretched interior diameter of the elastic sleeve being greater than the exterior diameter of the removable hollow core; and, wherein the elastic sleeve is mounted on the removable hollow core, and the removable hollow core is configured to be removed while the portion of the hand tool with the adjacent safety strap are within the volume of the removable hollow core, and wherein the ratio of the length of the elastic sleeve in inches to the hand tool weight in pounds is between 0.4 and 0.6.
 2. The system of claim 1 wherein the ratio of the relaxed interior diameter of the elastic sleeve in inches to the exterior diameter of the handle in inches is less than 0.7 but greater than 0.3.
 3. A method of applying a safety strap to a handle comprising: stretching an elastic sleeve with a length between 3 and 6 inches onto a hollow removable core; placing a safety strap that is longer than the elastic sleeve adjacent a portion of a hand tool; inserting the portion of the hand tool with the adjacent strap into the hollow removable core; removing the hollow removable core and allowing the elastic sleeve to contract onto the handle and strap.
 4. A system for attaching a strap to an object comprising: an object having an exterior diameter and a weight; a safety strap with a length placed adjacent to a portion of the object; a removable hollow core having a length and defining a volume and having an interior diameter and an exterior diameter, the interior diameter of the removable hollow core being greater than the exterior diameter of the object; an elastic sleeve having a length that is between 3 and 6 inches and shorter than the length of the safety strap and the length of the removable hollow core, a relaxed interior diameter, a stretched interior diameter, and a relaxed exterior diameter, wherein the difference between the relaxed exterior diameter and the relaxed interior diameter define a wall width, the relaxed interior diameter being less than the exterior diameter of the handle, and the stretched interior diameter of the elastic sleeve being greater than the exterior diameter of the removable hollow core; and, wherein the elastic sleeve is mounted on the removable hollow core, and the removable hollow core is configured to be removed while the portion of the object with the adjacent safety strap are within the volume of the removable hollow core, and wherein the ratio of the length of the elastic sleeve in inches to the object weight in pounds is between 0.4 and 0.6.
 5. A kit to attach a safety strap to the handle of a hand tool, comprising: a rubber sleeve configurable to a length between 3 and 6 inches, the rubber sleeve being stretchably mounted on a removable hollow core, the removable hollow core defining a volume and having an exterior diameter, an interior diameter, and a length which is greater than the length of the rubber sleeve; the rubber sleeve having a relaxed interior diameter and a relaxed exterior diameter, the difference between the relaxed interior diameter and the relaxed exterior diameter is between 0.165 and 0.185 inches, and the relaxed interior diameter of the rubber sleeve is 3 to 4 times smaller than the exterior diameter of the removable hollow core upon which the rubber sleeve is stretchably mounted, and wherein the ratio of the length of the elastic sleeve in inches to the weight in pounds of the hand tool to which a safety strap is to be attached is between 0.4 and 0.6, and having a wall width; a safety strap with a length greater than the length of the removeable hollow core, the safety strap is configured on one end to attach to a user of a hand tool; and, wherein the ratio of relaxed interior diameter of the rubber sleeve to the exterior diameter of a hand tool to which the safety strap is to be secured, is less than 0.7 but greater than 0.3.
 6. A system for attaching a safety strap to a hand tool comprising: a hand tool having an exterior diameter and a weight; a removable hollow core having a length and defining a volume and having an interior diameter and an exterior diameter, the interior diameter of the hollow core being greater than the exterior diameter of the hand tool; an elastic sleeve having, a relaxed interior diameter, a stretched interior diameter, and a relaxed exterior diameter, wherein the difference between the relaxed exterior diameter and the relaxed interior diameter define a wall width, the relaxed interior diameter being less than the exterior diameter of the handle, and the stretched interior diameter of the elastic sleeve being greater than the exterior diameter of the removable hollow core; a safety strap with a length greater than the length of the removeable hollow core, the safety strap configured on one end to attach to a user of a hand tool ;and, wherein the elastic sleeve is mounted on the removable hollow core, and the removable hollow core is configured to be removed while the portion of the hand tool with the adjacent safety strap are within the volume of the removable hollow core, and wherein the ratio of relaxed interior diameter of the rubber sleeve to the exterior diameter of a tool to which the safety strap is to be secured, is less than 0.7 but greater than 0.3. 